| A description of Bowling
Dyeworks (Edward Ripley & Son)
The grey cloth arrives in vans from the
merchants'' warehouses into the dyeworks' grey stock room. A group
of boys sew in the merchants' numbers, so the cloth can still be
identified when dyed.
The pieces of cloth are then handed to
a number of women and girls, who stitch them together using steam-powered
sewing machines. Between 5 and 10 pieces are joined together, according
to the quality. The final lengths can vary from 200 to 500 yards.
Next, the crabbing department 'sets' the
cloth, so it won't crimp or shrink during dyeing. There are 20-30
crabbing machines altogether, in which the cloth is passed through
hot water and then into cylinders for steaming. For those not used
to this department, the escaping steam makes it almost suffocating.
These new crabbing machines complete their job in 20 minutes, compared
with 12-24 hours of boiling the cloth before their invention! The
cloth is then dried in more cylinders (the heat is dry, but provided
by steam), and 50 yards of cloth can be dried in just a couple of
minutes!
The singeing process is next. The singeing
machines look like large furnaces, as large fires beneath the machines
heat the iron or copper plates to the red-hot stage. The cloth is
wound round cylinders and passed very quickly over these hot plates,
without any damage from the flames. On leaving the singeing machines
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the fabric
is perfectly smooth and has a beautiful gloss. The room is built from
iron, stone and slate, with no wood being used in the construction.
This room was built after the old singeing shed burnt down in 1853.
Once cooled, the cloth is ready for dyeing.
There are three separate dyeing departments
- one for black dyeing, one for indigo blue dyeing, and one for
pattern dyeing (where any shade of dye of the merchants' choice
is used). We do not know the dyeing processes, but we do know that
they are result of careful scientific research. The company has
no rivals in some processes, including black dyeing and mohair dyeing.
After being dyed and dried, the cloth goes
into the 'overlooking' room. Here the colours are inspected and
matched with the pattern. Next is the 'tentering' department, where
machines stretch the cloth to the width the merchants want.
The cloth goes to the press shop,
where 20-30 machines are used for steam pressing. In the 'making
up' department, the newly coloured cloth is put into parcels for
each merchant before it leaves the dyeworks.
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